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Aqua Lift Muffler C-34 10/94 ->

Part #: F8076
Original equipment, fiberglass Aqua Lift Muffler for the Catalina 34. Used on the Catalina 34 starting in 1994. Used in conjunction with a stainless steel exhaust riser which required a 1-5/8" outside diameter on the inlet tube of the muffler which enters the muffler on the side as opposed to on the top. The outlet on this muffler exits the side as well and was sized for both 1-5/8" and 2" diameter hoses at different times of production.
Don't be tempted to replace your muffler with just any generic design. Catalina's design is simple, but it is no accident. For faster delivery, consider our new cylindrical design. Both have the correct geometry and volume to minimize the possibility of water flowing back into the engine when the boat heels. Our cylindrical design features an even larger volume than the original for an extra margin of safety.

During a re-power by a very well respected yard, it was suggested the muffler be replaced with an "upgraded" production built muffler. After all of the money spent for the new engine, the customer felt it was a smart idea.

Motoring out the first day, the new engine performed beautifully. But after a fine sail, the engine refused to start. Back at the yard, water was discovered in the engine! After much time, confusion, work, and expense (for the yard), the engine was rebuilt and they were back sailing... with the same result!.

After two engine rebuilds, they finally realized the problem was with the muffler design. Water from the muffler was flowing into the engine through an open exhaust valve when the boat heeled under sail.

• Base: 13-1/2" X 14-1/4"
• Top: 11-1/2" X 12"
• For additional dimensions, refer to the annotated photo at left.

If you decide to replace your old muffler you will need to confirm the dimensions above and the dimensions on the annotated photo at left match the muffler in your boat.
We have no way to guarantee this is the muffler installed in your boat as Catalina didn't maintain records as to which muffler design was installed in each hull. If the dimensions match, it is the correct muffler. If the outlet tube passes through the top, see #F8113.
Two ways I have seen an old muffler fail are:
A) The seam at the bottom edge can fail. This can sometimes be repaired by removing the muffler. After a thorough cleaning, you may be able to saturate the failed joint with WEST epoxy, clamp and allow to cure.

CAUTION! Inspect carefully after your repair. Carbon monoxide is colorless, odorless, tasteless, AND DEADLY. If it leaks after your repair, YOU COULD KILL SOMEONE. We highly recommend the installation of a carbon monoxide detector.

B) The bond between the inlet tube and the box itself can fail. This typically occurs because the vibration of the engine is transmitted directly through a rigid hose to the stationary muffler. In this case, it is impossible to achieve a successful repair. Even with the installation of a new hump hose to help isolate the vibration (which we highly recommend), there will be much vibration transmitted to the fiberglass tube. To be strong enough, the repair would have to be made on the inside of the muffler where you have no access. In order to leave the enough fiberglass tube exposed for the hump hose, a repair from the outside would be too small to be secure enough given the serious safety concerns involved.

1) This item does not conform to the shipping table in the Shopping Cart. Additional shipping must be calculated. When you place your order we always call with a shipping quote before billing your card. For a quote in advance, just call 800/959-7245.

2) A 50% nonrefundable deposit will be billed when your order for this special order item is accepted. The balance will be billed when the product ships.

3) This is a custom made part. You provide the information we need to build this product for you. Once you order it we are going to build it just for you, just as you asked. We never want to see it again, and no one else wants it either. So be careful and order it correctly the first time because it can't be canceled, returned, or magically changed into something different!